Self-Heating Electrically Conductive Concrete Demonstration Project

Project status

In progress

Start date: 04/15/17
End date: 04/14/20

Researcher(s)

Principal investigators:

Co-principal investigators:

About the research

Highway agency staff are always in search of innovative, implementable, and cost-effective solutions to address their winter pavement maintenance issues and challenges. Considering the economic implications of even partially shut-down bridges, roadways, and highways due to ice/snow, combined with the negative impacts of applying deicing salts to pavement surfaces during snow and ice events, there is a critical need for an alternative ice and snow removal technology that is dependable, fast, and cost-effective, and has minimal impact on the environment.

Recent research studies have tried to address this need through the development of mechanical material modification and thermal- and electrical-based technologies. Among these, the development of so-called self-heating concrete surfaces, by enabling the concrete to be electrically conductive, has gained attention with potential applications for driveways, sidewalks, pedestrian crossings, city and county roads, state highways, and airport pavements.

Through a Federal Aviation Administration (FAA)/PEGASAS-sponsored research grant, the Institute for Transportation’s Program for Sustainable Pavement Engineering and Research (PROSPER) team at Iowa State University has demonstrated the potential for developing and implementing cost-effective, best-performance electrically conductive concrete (ECON) by adding conductive materials to normal concrete. Their ECON research is at a stage where it can be further expanded and demonstrated on a full-scale basis through a field demonstration project.

The Iowa Department of Transportation (DOT) maintains thousands of linear miles of roadway and several properties across Iowa including roadways, roadway shoulders, maintenance shops, and rest stop areas. The versatility of the ECON technology is such that it can be custom-designed and optimized for each specific transportation infrastructure application, including sidewalks, driveways, bridges, city and county roads, and state DOT maintained rest areas, visitor centers, and state and interstate highways, depending on the need and interest.

This versatility stems from the fact that the ECON technology is typically implemented as a conductive concrete overlay on top of the existing structure. The ECON design requirements and considerations are obviously somewhat different for each specific application warranting detailed research investigation before implementation in each situation.

For instance, implementing ECON technology in bridges requires that the design take into account the potential for corrosion of steel reinforcement, availability of a low-cost energy source (ideally geothermal energy) to power the ECON system, finding the optimal location for placing the electrodes, etc. On the other hand, ECON implementation in sidewalks has slightly different requirements, as reinforcement is rarely used in sidewalks.

In going forward with this full-scale demonstration of ECON technology for Iowa transportation infrastructure, the research team will work with the project technical advisory committee (TAC) in identifying a suitable location (ideally an upcoming construction project by the city, county, or the Iowa DOT) for field demonstration. One such site of interest to the Iowa DOT is near I-80 Eastbound in Council Bluffs, on the shoulders. There has also been interest in implementing this technology in rest areas and Iowa bridge systems.

The primary objective of this research is to do a full-scale field demonstration of the ECON technology and its efficient deicing benefits for Iowa city and county roadways and state highways. Expected benefits from this research include the following:

  • A cost-effective methodology for producing electrically conductive concrete for Iowa pavement snow and ice removal application
  • An understanding of electrically conductive concrete at different scales (cement paste, mortar, and concrete) and their properties
  • Detailed insights into the challenges and issues faced during the full-scale construction of electrically conductive concrete

Publications

Related publication: Iowa State engineers test heated pavement technology at Des Moines International Airport Mar 2017

Sponsor(s)/partner(s)

Sponsor(s):

  • Iowa Department of Transportation
  • Iowa Highway Research Board
An approximately 3x6 concrete slab in 8 inch wooden forms. Wires protrude from three points in the concrete.
Previous construction and testing of prototype ECON heated slab by the research team in the Portland Cement Concrete Pavement and Materials Research Laboratory at ISU
Gravel base surrounded by wooden form, crossed by three lines of fiberglass rebar attached to stabilizing footers; is base for ECON concrete slab being installed at airport. Red/black wires run under the fiberglass; on left, figure holding a 1 gallon spra
Installation of wiring in prepared bed at first electrically conductive heated pavement test site built at an American airport, in Des Moines, Iowa
Worker in a construction vest/red shirt is barely visible kneeling at top left at edge of 15 by 13.5 foot site prepared for ECON concrete pour. Area crossed by small support beams running at an angle from left to right and fiberglass rebar running at an a
Crew finishes preparing a section of airport apron for the ECON concrete slab at the Des Moines International Airport test site
A crew in yellow and orange fluorescent shirts and vests spreads a concrete pour in the prepared area, readying the space for the ECON heat-conducting layer of concrete. Figures surround the space while one crew member is in the space, using a shovel to s
Crew lays the concrete base over which the ECON heat conducting layer of concrete would be placed on the Des Moines International Airport project
An area of finished concrete about 30 feet by 13.5 feet is part of a larger, concrete-paved area. Concrete has diagonal, red stripes painted across it. All the concrete surrounding the striped block is covered with snow and ice. The striped concrete is cl
Using a smartphone to open an app and call up remote controls, ECON concrete slab stays dry and ice-free during snow event at the Des Moines International Airport in December 2016